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RockLock™ Quick Change System

RockLock™ Zero-Point Quick-Change System
Same zero · Every job

Turn Downtime
Into Runtime

RockLock™ is a zero-point quick-change system that turns a 45-minute setup into a few seconds. Mount the base once, drop in any pull-studded fixture, lock it with an allen wrench — and machine to a known zero, every time.

80–95%
Faster setups1
<.0003
Repeatability
52 / 96mm
Industry standard
01The Idea

Stop re-finding zero on every job.

A zero-point clamping system is a hardened interface that sits between your machine table and your workholding. Instead of indicating a vise, tramming a fixture, and dialing in offsets for every new job, the fixture drops onto a base at one repeatable, known location — the zero point — and locks down in seconds.

RockLock™ is that interface. The base is installed once and stays put. Every fixture, vise, riser, pyramid, and tombstone you own carries four pull studs spaced to the industry-standard 52mm or 96mm grid, so any one of them seats to the same datum on any machine that has a base.

Set up off the machine. Swap on the machine in seconds. The spindle keeps cutting instead of waiting on an operator with a dial indicator.

02Why Zero-Point

Three reasons shops standardize on it.

A zero-point base does three things a bolted-down fixture never will — and they compound on every changeover, every part, every machine.

01 — Speed

Minutes of setup, not hours.

Build and tram your fixture off-line while the machine is still cutting the last job. When it's time to change over, you drop the fixture onto the base and turn one allen wrench — no indicating, no edge-finding, no re-tramming.

Shops report setup-time reductions of 80–95%. That recovered time is spindle time you can sell.1

02 — Precision

The same zero. Every single time.

A patented free-float design pulls all four pull studs down with equal force, seating the precision OD of each stud into the precision ID of the base. The result is repeatability of less than .0003″ — about 8 microns — clamp after clamp.

Established work offsets carry across jobs, so re-loading a fixture means re-running a proven program, not re-proving a setup.

5th Axis DV510 vise lifting off a RockLock™ base with three pull studs aligning into the receivers
03 — Portability

One standard across your whole shop.

Because every base shares the same 52mm and 96mm pull-stud grid, a fixture built for one machine moves to any other machine with a base — no new adapter, no new setup. Stop building one-off subplates for every job that walks in the door.

The 52/96mm standard is the same grid the rest of the industry uses, so existing pull studs and competitive fixtures drop straight in.

A black 5th Axis vise and three blue self-centering vises sharing one RockLock™ base plate
03How It Works

Three steps. Zero guesswork.

The base goes on once. After that, every changeover for the life of the machine is the same simple motion.

01

Mount the base once

A RockLock™ base is installed and dialed in on your table, pallet, or 4th-axis one time. It's customized to your machine so it sits at a true, square zero from day one — then it never moves again.

02

Load a pull-studded fixture

Any vise, riser, pyramid, tombstone, or custom fixture carrying four 52/96mm pull studs sets onto the base. The studs self-locate into the hardened steel rings at the zero point.

03

Tighten to lock, cut

Turn the leadscrew with a single allen wrench from either side — no reaching around the part. The free-float cams pull down with equal force, and you run a known program against a known zero.

04Dial-In vs. Zero-Point

Two ways to set up
a job. One scales.

Every changeover has to put your workholding at a known location. The question is whether your operator re-establishes that location by hand on every job — or whether the hardware already holds it.

The old way
Dial & Indicate
The operator re-finds zero by hand.
How it worksBolt the vise or fixture to the table, indicate it square, edge-find or probe the part, and set work offsets — from scratch, every job.
Setup time20 to 60 minutes of skilled labor per changeover, all of it with the spindle stopped.
RepeatabilityOnly as good as the operator and the day. A re-load is a re-setup, not a recall.
Across machinesEvery move means re-indicating and re-proving offsets on the new table.
As your job mix grows...Setup labor scales with it. Short runs barely break even.
The bottom line

Dialing in sets up one job at a time.
A zero-point base sets up your shop.

05The RockLock™ System

One grid. A whole ecosystem.

Bases are the foundation — everything else clicks onto the same 52mm and 96mm zero-point grid. Start with a base and a few pull studs, then build out as the work demands.

5th Axis RockLock™ RL96SS-9590 zero-point base
The Foundation
RockLock™ Bases
Quick-change baseplates with hardened steel rings and free-float locking. Low-profile so you keep Z-clearance, and built to your machine table or pallet so zero is true from the first part.
Shop bases →
5th Axis RockLock™ pull studs installed in a machined aluminum subplate
The Interface
Pull Studs
The precision element that makes zero-point work. A PS16F/PS20F stud threads into any fixture or subplate on standard 52mm/96mm spacing — instantly making existing tooling RockLock™-ready and cross-system compatible.
Shop pull studs →
5th Axis RockLock™ RL96A-488 riser mount on a rotary under the spindle
Access / Z-Height
Risers
Lift work into the spindle's sweet spot and open up 5-sided access — while keeping the zero-point interface on top and bottom. Set up and remove them as fast as any other fixture.
Shop risers →
5th Axis RockLock™ RL96A-10 pyramid with DM25 dovetails holding parts
Multi-Fixture
Pyramids
Multi-face mounts that put several parts in the work envelope at once on 5-axis machines. Integrated zero-point studs mean the whole pyramid loads and unloads in seconds.
Shop pyramids →
5th Axis V510X integrated tombstone with vises on a RockLock™ base
Horizontal / High-Density
Integrated Tombstones
Tombstones with the zero-point system built in at the factory — not bolted on after. Run more parts per cycle on HMCs and 5-axis machines, and swap the whole column on one base.
Shop tombstones →
5th Axis vise family: DV56, V562X, DV75150X, V75100X, and ROCKLOCK™ VA56 vises
Workholding
Top Tooling & Vises
52mm and 96mm vises, dovetail fixtures, and top tooling that share the same datum as everything else. Clamp the part off-line, then drop the whole assembly onto any base.
Shop top tooling →
06Compatibility

Built for the machine you already run.

Every base is made to a specific table, pallet, or rotary — so it bolts down square and true on 3-, 4-, and 5-axis machines from the brands you already own. The 52/96mm grid is the industry standard, so it plays with competitive pull studs too.

Haas
DMG MORI
Mazak
Okuma
Brother
DN Solutions
Makino
Matsuura
Hermle
Grob
Hurco
3 · 4 · 5 Axis
07The Spec

Built from hardened steel.

The whole value of a zero-point system rests on one thing: it has to return to the same place forever. That's why every locating surface that touches a pull stud is hardened steel — not soft aluminum that wears out of tolerance.

These are the numbers that make a setup something you recall instead of rebuild.

Repeatability< .0003 in (8µm)Clamp to Clamp
Grid Spacing52mm & 96mmIndustry Standard
Clamp MechanismPatented Free-Float4 Equal Studs
Pull-Down Force2,000 lb / stud8,000 lb · 4 Studs
Clamp Torque30 ft-lb · 40 N·mAllen Wrench
Locating InternalsHardened Steel RingsHardened & Wear-Resistant
ActuationSingle Allen WrenchBoth Sides
Machine Fit3 · 4 · 5 AxisCNC Machines
OriginSan Diego, CAMade in USA
08Time = Money

The setup time you get back.

A zero-point system is bought with a simple calculation: how many setups you run, how long each one takes, and what an hour of spindle time is worth. The recovered hours pay the system back — usually fast.

Start with one base.
Standardize from there.

You don't have to convert the whole shop at once. Put a base on your busiest machine, add pull studs to the fixtures that change most, and grow the grid as the payback proves itself.

  • Retrofit existing fixtures with pull studs — no need to rebuild tooling
  • Free up your best machinists from re-indicating every job
  • Move fixtures between machines without a new setup

Integrated, not bolted on.

Competitive systems often stack a separate connector plate between the pallet and the tooling, adding height, parts, and cost. RockLock™ builds the interface into the base and the tombstone at the factory, at a mid-market price.

  • Fewer components in the stack-up means less Z-height lost
  • Factory-integrated zero point on bases, risers, pyramids, and tombstones
  • Hardened internals built to repeat for the life of the unit
Estimate it

What zero-point gives back, in dollars.

Move the sliders to match your shop. The estimate is built around the one number RockLock™ moves most — setup time — and what that recovered spindle time is worth.

CNC machines3
Setups per machine / day4
Current setup time45 min
Setup time reduction80%
Loaded shop rate / hr$95
Est. system investment$25,000
Annual setup-time savings
$0
$0 / month recovered
Spindle hours back / year0
Payback period
Faster payback →
Request a quote
Estimate only, based on setup-time savings across 250 workdays/yr. Actual results vary by shop, part mix, and utilization.1
09Questions

Good to know.

Will RockLock™ work with my existing fixtures and tooling?
Yes. Pull studs can be machined directly into your existing fixtures, and adapter subplates can bring older tooling onto the system — so in most cases you don’t have to rebuild what you already own.
Is it compatible with Lang, Jergens, and other zero-point systems?
The 52mm/96mm grid is the industry standard, so vises and top tooling interchange across brands. One caveat: each manufacturer’s cam-and-pull-stud geometry is patented, so the base plate and its pull studs need to be a matched set — but everything above that interface is cross-compatible.
Can I retrofit machines I already have?
Yes. Each base is built to your specific table, pallet, or rotary and installs on 3-, 4-, and 5-axis machines — new or older. Send your machine make and model and we’ll spec a direct-fit base.
How much holding force does it provide?
About 2,000 lb of pull-down preload at each of the four pull studs — roughly 8,000 lb clamping the fixture to the base — from only ~30 ft-lb (40 N·m) of allen-wrench torque.
How repeatable is it?
Less than .0003″ (about 8 microns) clamp to clamp. The patented free-float design pulls all four studs down with equal force, seating each stud’s precision OD into the precision ID of the base for a consistent datum.
52mm or 96mm — which do I need?
52mm suits smaller parts and vises; 96mm handles larger, heavier work. Top tooling is offered for both grids, and adapters let you step from one to the other.
Is there a workpiece weight limit?
There’s no fixed limit published for the system — in practice your machine table’s load rating is usually the limiting factor before the RockLock™ interface is. For heavy parts the 96mm system is the right starting point.
How do I get the right base for my machine?
Send your machine make and model (or a table drawing) and we’ll determine direct fit versus any modification, or use the 3D compatibility tool to preview what fits your table.
10Get Started

Find your
zero.

Tell us your machine make and model and what you're running. We'll spec the right base, pull studs, and fixtures to get you locking in — and a path to standardize the rest of the shop when you're ready.

5th Axis · San Diego, CA
1-858-505-0432
5thaxis.com
1 Based on customer feedback and setup time saved. There is no guarantee of specific results and setup time reduction may vary.